SHIP BUILDING
MAINTENANCE & REPAIR

INTERNATIONAL DISTRIBUTION
SHIPS - NORTH AMERICA - 24 HOURS

Mining-Equipment-repair
Twin Heat Module-high quality
Twin heat module-user-friendly

This case study explores the best methods for pre-heat treatment in the context of ship building repair and maintenance .

The primary goal is to innovate beyond conventional practices by
implementing a solution that reliably maintains Pre-Heat Temperatures, reinforces the structural durability of ship components.

THE CHALLENGE

The goal is to create a new welding procedure that minimizes the need for extensive pre- heat treatment .
The client’s challenge was to develop a regulatory-approved welding process suitable for the exotic low-temperature steel grade used in the hull construction.

The primary challenges included:

AREA TO BE PRE-HEAT TREATED ON NAVY SHIP RADAR PLATFORM

Key Issue:

SOLUTION

The development of a new Weld Procedure Specification (WPS) offers a practical and efficient solution for military shipbuilding, particularly when cold temperature toughness is critical. This WPS is designed for easy implementation in the field, eliminating the need for costly and time-consuming post-weld heat treatment.

The solution utilizes the following advanced products:

This combination of products and the new WPS enables shipbuilders to achieve high-performance welds that meet stringent standards, while also improving efficiency and reducing overall project costs.

THERMOCOUPLE
ATTATCHMENT UNIT

custom insulated magnetic ceramic heater for pre heat treatment shipbuilding easy access to weld area

CUSTOM INSULATED
MAGNETIC PAD

pro series eurotherm controller twin heat module for pre-heat treatment of shipbuilding maintenance and repairs precise consistent heat contro

TWIN HEAT MODULE
EUROTHERM CONTROLLERS

RESULTS

The products provided a practical and efficient solution for shipbuilding, particularly in achieving the required cold temperature toughness.

The solution proved to be easy to implement in the field, successfully reducing the need for costly and time-intensive heat treatment.

Key results include:

Overall, the combination of these advanced products and the new WPS allowed shipbuilders to achieve high-performance welds that met standards, while also increasing efficiency and significantly reducing project costs.

CUSTOM INSULATED MAGNETIC HEATERS
ON NAVY SHIP RADAR PLATFORM

ACHIEVEMENTS

ship was quickly repaired with pre heat treatment solutions easy welding repair and maintenance in shipbuilding

SAFER SOLUTION

COST EFFICIENT

EXPEDITED PROCESSES

ON-SITE OR FIELD ADAPTABILITY

ENHANCED STRUCTURAL LONGEVITY

FREQUENTLY ASKED QUESTIONS (FAQ)

Steel is the primary material for large vessels due to its strength and durabilty, while aluminium, coposites, and specialized steels are used for lighter vessels and specific applications.
Pre-heat Treatment is essential in shipbuilding to prevent crackin, reduce stresses, improve weld quality, and avoid moisture-related issues. It enhances welding efficiency, strengthens fatigue resistance, and ensures compliance with industry standards for safety and durability.

CLIENT TESTIMONIALS

“The even heat distribution and efficiency provided by Cooperknit have significantly improved our pre-heating process. highly recommend it for any industrial heating needs!”
After a year of working with IHT, it’s clear they’re more than a vendor; they’re a strategic partner. Their ongoing support and innovation have been crucial to our growth.
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